Hellwig Sway Bar 7821 User Manual download pdf

7821 ( R-7821) 01/19/04

INSTALLATION INSTRUCTIONS

Rear Stabilizer Bar

7821 Ford Lightning 1999-2003

Thank you for purchasing a quality Hellwig Product.

TORQUE TABLE

BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.

SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND CHOCK TIRES.

NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST BAR, THE WEIGHT OF THE VEHICLE MUST BE

ON THE SUSPENSION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE VEHICLE BY FRAME.

1. Place sway bar over the differential housing as shown in photo 1.

2. Install D-Bushings on the bar in the approximate mounting area.

3. If vehicle has brake tee mounted as shown in picture 2 - Disconnect vent tube and remove bolt. Place thick washer under

brake tee as shown in picture 2. Reinstall bolt and connect vent tube.

4. Attach U-bolts, saddle brackets and U-plates as shown in photo 1. Make sure the U-bolts are under the brake lines. DO NOT

TIGHTEN.

5. Attach end links to frame brackets and install 4-hole frame bracket on driver’s side rail using the stud plate and J-bolt in bottom

hole as shown in picture 3. The stud plate installs behind the large slot or hole in the frame rail. The J-bolt hooks over the rail

flange and inserts through the lower hole in the frame bracket. Tighten stud plate to 50 ft-lb. Tighten J-bolt to 30 ft-lb.

559-734-7451 800-367-5480 FAX 559-734-7460

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Summary of Contents

Page 1 - 7821 Ford Lightning 1999-2003

7821 ( R-7821) 01/19/04INSTALLATION INSTRUCTIONSRear Stabilizer Bar7821 Ford Lightning 1999-2003Thank you for purchasing a quality Hellwig Product.TOR

Page 2 - 7821 ( R-7821) 01/19/04

6. Locate passenger side shock bracket. Remove the factory nuts from the forward shock bracket studs and place the framebracket on the studs as shown

Page 3

7821 ( R-7821) 01/19/04PARTS LISTKIT # 7821“99-03” F150 LIGHTINGPART # QTY DESCRIPTION20217607 1 SWAY BAR 1-1/8” O. D.111000546 2 (1 1/8”) I.D.1180001

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Hellwig Sway Bar 7821 User Manual

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