Hellwig Sway Bar 7868 User Manual download pdf

7868 (R-7868) 07/13/2011

INSTALLATION INSTRUCTIONS

Front Stabilizer Bar 7868

1966-77 Ford Bronco

Thank you for purchasing a quality Hellwig Product.

559-734-7451 800-367-5480 FAX 559-734-7460

TORQUE TABLE

Bolt Size 3/8”— 35 ft lbs * Bolt Size 7/16”— 45 ft lbs* Bolt Size 1/2”—75 ft lbs *Bolt Size 9/16”—

90 ft lbs

SAFETY: BEFORE BEGINNING INSTALLATION BE SURE TO SET THE PARKING BRAKE

AND CHOCK THE WHEELS.

NOTE: TO EASE INSTALLATION AND PROPERLY ADJUST THE BAR, THE WEIGHT OF

THE VEHICLE MUST BE ON THE SUSPENSION AS IF DRIVING DOWN THE ROAD. DO NOT

RAISE THE VEHICLE BY THE FRAME (Other than to remove the coil spring).

NOTE: THIS KIT REQUIRES DRILLING THE FRAME RAIL AND POSSIBLE

RELOCATION OF FUEL AND BRAKE LINES. INSTALLER MUST ENSURE

THAT THE SWAY BAR KIT WILL NOT INTERFERE WITH ANY FUEL OR

BRAKE LINES OR HOSES.

U-Plate and Bushing

End Link

Sway Bar

1 2 3 4

Summary of Contents

Page 1 - INSTALLATION INSTRUCTIONS

7868 (R-7868) 07/13/2011INSTALLATION INSTRUCTIONSFront Stabilizer Bar 78681966-77 Ford BroncoThank you for purchasing a quality Hellwig Product.559-73

Page 2 - 7868 (R-7868) 07/13/2011

1. With the vehicle sitting on the ground, remove the upper retaining clip from your coil spring by removing the two bolts. SeePHOTO 2.2. Jack the veh

Page 3

78 97. Lubricate the inside diameter of the D-Bushings and place them onto the straight area of the bar as shown in PHOTO 6. In-stall U-plates on D-bu

Page 4

13141515. Disconnect the end link from the quick disconnect pin and rotate the bar and end link so the end link is against the inside wheelwell. See P

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Hellwig Sway Bar 7868 User Manual

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