Hellwig Sway Bar 7892 User Manual download pdf

7892 (R-7892) 12/29/08

TORQUE TABLE

Bolt Size 3/8”— 25 ft lbs * Bolt Size 7/16”— 35 ft lbs* Bolt Size 1/2”—60 ft lbs *

SAFETY: BEFORE BEGINNING INSTALLATION BE SURE TO SET THE PARKING BRAKE

AND CHOCK THE WHEELS.

NOTE: TO EASE INSTALLATION AND PROPERLY ADJUST THE BAR, THE WEIGHT OF THE

VEHICLE MUST BE ON THE SUSPENSION AS IF DRIVING DOWN THE ROAD. DO NOT RAISE

THE VEHICLE BY THE FRAME.

NOTE: THIS UNIT IS DESIGNED TO MOUNT TO THE BOTTOM OF THE AXLE TUBES WITH

THE ARMS OF THE BAR TOWARD THE REAR OF THE VEHICLE.

1. Place the D shaped bushings onto the straight areas of the bar on each side of the center hump.

2. Hold bar up to the axle and locate the position on the axle tubes to mount the u-bolts. Be sure to put the

U-Bolts Under Any Brake Lines, Wires or Hoses on the Axle to Avoid Any Possible Damage. The

threads of the U-Bolts will point down.

3. Remove brake cable/line bracket from axle and use single flat plate to relocate higher.

4. Place saddle brackets onto the U-Bolts on the axle tubes. Place the U-Plates over the D shaped bushings on

the bar and attach the bar to the U-Bolts and saddle brackets with the flat washers and nuts provided. LEAVE

LOOSE AT THIS TIME to allow for adjustment later. For additional bar clearance remove the driver side

lower shock bolt, turn it around and reinstall from the opposite side of the lower shock bracket.

INSTALLATION INSTRUCTIONS

Rear Stabilizer Bar 7892

GM 2500HD-3500HD 2WD-4WD

4”-6” lift kit applications (4”-6” front/2”-4” rear)

Thank you for purchasing a quality Hellwig Product.

PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR

559-734-7451 800-367-5480 FAX 559-734-7460

Remove shock bolt and rein-

stall with bolt head facing out-

board for sway bar clearance.

1 2

Summary of Contents

Page 1 - INSTALLATION INSTRUCTIONS

7892 (R-7892) 12/29/08TORQUE TABLEBolt Size 3/8”— 25 ft lbs * Bolt Size 7/16”— 35 ft lbs* Bolt Size 1/2”—60 ft lbs *SAFETY: BEFORE BEGINNING INSTALLAT

Page 2 - Passenger Side

5. Locate existing spare tire crossmember on vehicle frame. Place square U-bolt over the frame rail in front of the crossmem-ber with legs of the U-bo

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Hellwig Sway Bar 7892 User Manual

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