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Hellwig Air 6016 User Manual

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6016 ( R-6016 ) 11/19/2007
INSTALLATION INSTRUCTIONS
LiftedApplicationAir Spring Kit
2001-08 Chevrolet/GMC 2500 HD
6in front/4in rear lift
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING
YOUR INSTALLATION
IMPORTANT NOTES
DO NOT INFLATEAIR SPRINGASSEMBLY UNLESS IT HAS BEEN
PROPERLY INSTALLED ON VEHICLE.
DO NOT INFLATEAIR SPRINGS OVER 100 PSI
AMINIMUM OF 5-10 PSI MUST BE MAINTAINED INAIR SPRINGS
AFTER INSTALLATION FOR WARRANTY TO BE VALID. FAILURE TO
KEEPMINIMUM PRESSURE INAIR SPRINGS WILLVOID WARRANTY.
THIS UNIT IS DESIGNED TO INCREASE THE LEVELLOAD CARRYING
CAPACITY OFYOUR VEHICLE. NEVER LOAD THE VEHICLE THIS
UNIT IS INSTALLED ON BEYOND THE MANUFACTURER’S MAXIMUM
GROSS VEHICLE WEIGHT RATING.
OVERINFLATIONAND IMPROPER USE MAY RESULT IN PERSONAL
INJURYAND/OR DAMAGE TO YOUR VEHICLEAND PROPERTY.
559-734-7451 800-367-5480 FAX 559-734-7460
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Summary of Contents

Page 1 - IMPORTANT NOTES

6016 ( R-6016 ) 11/19/2007INSTALLATION INSTRUCTIONSLiftedApplicationAir Spring Kit2001-08 Chevrolet/GMC 2500 HD6in front/4in rear liftThank you for pu

Page 2 - BEFORE STARTINGYOUR PROJECT

BEFORE STARTINGYOUR PROJECTWHEN LIFTING A VEHICLE WITH A JACK, BE SURE TO SET THE PARKING BRAKE AND USESAFETY STANDS.ENSURE THAT THE INSTALLATION OF C

Page 3 - 6016 ( R-6016 ) 11/19/2007

559-734-7451 800-367-5480 FAX 559-734-74604. Insert a carriage bolt in the forward square holeand attach air spring to plate using the 3/8 x 3/4”flat

Page 4

559-734-7451 800-367-5480 FAX 559-734-74605. Place heat shield over top of air spring assemblyas shown. (Passenger side shown. Drivers side heatshield

Page 5 - Shock Bracket

8. Attach assembly to frame rail using 3/8 x 1-1/2 bolts, washers, and lock-nuts. Check alignment of heat shield and torque nuts to 30 ft-lb.559-734-7

Page 6 - Shock Bracket9

559-734-7451 800-367-5480 FAX 559-734-74609. It may be necessary totrim the corner of theshock bracket 1/16” -1/8” to allow the plate tosit flush on a

Page 7

559-734-7451 800-367-5480 FAX 559-734-746011.Complete passenger and driver’s side installation of air spring assembly.12.Select a location for the air

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