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Hellwig Air 6224 User Manual

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6224 ( R-6224) 10/11/2007
INSTALLATION INSTRUCTIONS
6224Air Spring Kit
For 4” Lift Kit(4” front 2” rear)
2003+ Dodge 2500/3500 2WD & 4WD
2006+ 1500 Mega Cab 2WD & 4WD
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING
YOUR INSTALLATION
IMPORTANT NOTES
DO NOT INFLATEAIR SPRINGASSEMBLY UNLESS IT HAS BEEN
PROPERLY INSTALLED ON VEHICLE.
DO NOT INFLATEAIR SPRINGS OVER 100 PSI
AMINIMUM OF5-10 PSI MUST BE MAINTAINED INAIR SPRINGS
AFTER INSTALLATION FOR WARRANTYTO BE VALID. FAILURE TO
KEEPMINIMUM PRESSURE INAIR SPRINGS WILLVOID WARRANTY.
THIS UNIT IS DESIGNED TO INCREASE THE LEVELLOAD CARRYING
CAPACITY OFYOUR VEHICLE. NEVER LOAD THE VEHICLE THIS
UNIT IS INSTALLED ON BEYOND THE MANUFACTURER’S MAXIMUM
GROSS VEHICLE WEIGHT RATING.
OVERINFLATIONAND IMPROPER USE MAY RESULT IN PERSONAL
559-734-7451 800-367-5480 FAX 559-734-7460
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Summary of Contents

Page 1 - YOUR INSTALLATION

6224 ( R-6224) 10/11/2007INSTALLATION INSTRUCTIONS6224Air Spring KitFor 4” Lift Kit(4” front 2” rear)2003+ Dodge 2500/3500 2WD & 4WD2006+ 1500 Meg

Page 2 - BEFORE STARTINGYOUR PROJECT

BEFORE STARTINGYOUR PROJECTWHEN LIFTING A VEHICLE WITH A JACK, BE SURE TO SET THE PARKING BRAKE AND USESAFETY STANDS.ENSURE THAT THE INSTALLATION OF C

Page 3 - 6224 ( R-6224) 10/11/2007

559-734-7451 800-367-5480 FAX 559-734-74604. Install heat shield and frame bracketas shown. (Passenger side shown.Drivers side heat shield not require

Page 4 - 4WD Shown

559-734-7451 800-367-5480 FAX 559-734-74605. Attach reinforcement strap to framebracket as shown. Leave loose for adjust-ment later.6. Insert 3/8 x 1”

Page 5 - 2WD Shown

559-734-7451 800-367-5480 FAX 559-734-74608. Insert assembly between framerail and axle and attach framebracket using 3/8” flange nut to studand suppl

Page 6

559-734-7451 800-367-5480 FAX 559-734-746010. Insert cap screws into slots inaxle bracket as shown and attachsaddle using supplied washers, lockwasher

Page 7

559-734-7451 800-367-5480 FAX 559-734-746012. Complete passenger and driver’s side installation of air spring assembly.13.Select a location for the ai

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