Hellwig Sway Bar 7672 User Manual download pdf (Page 1)

INSTALLATION INSTRUCTIONS

FRONT STABILIZER BAR

03-04 D-2500 DODGE (2) WHL DR

Thank you for purchasing a quality Hellwig Product.

7672 ( R-7672 ) 10/09/04

1. Remove the factory installed sway bar and all the mounting hardware. Do not discard the end link assemblies and the U-plate

mounting bolts as they will be used for reinstallation of the new front sway bar.

2. Install the D-shaped poly bushings on the sway bar in the same location as the factory sway bar. Position the sway bar up on

the vehicles frame using the U-plates and the flat washers that are provided. Fasten with the mounting bolts that were re-

moved in step (1). Leave loose at this time to allow for adjustment later.

3. Install the end link bushings that are provided onto the factory end links. Fasten the arms of the sway bar to the factory end

links. Using the mounting bolts and hardware that was removed in step (1) install the end link to the lower A-frame. SEE

PHOTO 2 & 3.

4. With the sway bar properly aligned and the end links are straight up and down as possible torque all the mounting hardware

to the factory specifications. SEE PHOTO (1).

5. Test drive your vehicle and recheck your installation re-torque if necessary. Recheck your installation on a regular monthly

basis thereafter.

ATTENTION INSTALLER: BE SURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION SHEET, ALL

IMORTANT NOTE CARDS AND THE WARRANTY FORM

TORQUE TABLE

BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.

SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND CHOCK TIRES.

NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST BAR, THE WEIGHT OF THE VEHICLE MUST BE ON THE SUSPEN-

SION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE VEHICLE BY FRAME.

NOTE: THIS ANTI SWAY BAR IS DESIGNED TO REPLACE THE FACTORY MOUNTED SWAY BAR USING THE FACTORY END

LINKS AND MOUNTING HARDWARE FOR THEU-PLATES AND THE FACTORY END LINKS.

559-734-7451 800-367-5480 FAX 559-734-7460

1 2

Summary of Contents

Page 1 - INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONSFRONT STABILIZER BAR03-04 D-2500 DODGE (2) WHL DRThank you for purchasing a quality Hellwig Product.7672 ( R-7672 ) 10/09/041

Page 2 - 7672 ( R-7672 ) 10/09/04

PARTS LISTFSB KIT #7668“03-04” 2 WHL DR DODGE (D1500)PART # QTY DESCRIPTION20217668 1 (1-1/2”) SWAY BAR20800776 2 U-PLATE111000869 2 (1-1/2”) POLY BUS

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Hellwig Sway Bar 7672 User Manual Page 1

Browse online or download User Manual for For the car Hellwig Sway Bar 7672. Hellwig Sway Bar 7672 User Manual

Summary of Contents

Comments to this Manuals

Hellwig Sway Bar 7672 User Manual Page 1

Browse online or download User Manual for For the car Hellwig Sway Bar 7672. Hellwig Sway Bar 7672 User Manual

Summary of Contents

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